The PCB Plague

June 3, 2022 Hosted by Parker Dillmann, Stephen Kraig

Ever have PCBs that solder just will not wet and solder to? You probably thought it was improper soldering technique but that was probably not it!

Neutrik EtherCON Ruggedized RJ45

  • Lockable RJ45 cable within an XLR style housing
  • Also come in a sealed version that offers IP65 rating

Interesting PCB failures

  • “The Plague”
  • Black Pad
  • Very poor to no solderability

Effect of Moon Phase on Tombstoning

  • Many factors play a role in the overall outcome of PCB assembly, especially when very small components are involved. Broadly speaking, tombstoning is a problem with very small 2-pin components (0201 caps and such) and we’ve filtered out the following challenges:
  • – proper paste application
  • – component placement
  • – designing for “good” thermal properties of the PCB with regard to tombstoning
  • – moon phase

Stretching Stainless Stencils? Oddity Today

  • Interesting manufacturing defect surfacing
  • Stencil “stretches” ever couple panels or so
  • Anyone ever seen or experienced this before?
  • Solutions? Next Steps?

Project: SNACKEY

  • Hacking a USI/Vendnet/FSI 3159
  • Theory of how a snack machine works
  • Interesting Parts
    • UCN5890A
    • UCN5842A
    • SC529136CFN2
    • M48T18-100PC1
  • What I am doing to hack it
    • Motor control
      • High/Low side transistors
      • Might change this to mosfets to reduce voltage drop
    • Arduino all the things
    • Current sensing
      • INA219 High side sensing

Hosts: Parker Dillmann, Stephen Kraig

Special thanks to whixr over at Tymkrs for the intro and outro!